top of page
Resin-free dental appliance manufacturing.
Direct to Pressure Forming
Replace 3D printed digital models for retainers and aligners. Thousands of pins reposition for each case, replacing single-use prints with reconfigurable models.
WORKING STEPS
01
Batch load up to 72 unique last files via PinPoint.
02
PolyMorphic tools reconfigure to form the mould for each design.
03
FyousFoam material injection cures inside the mould to form the finished parts.
04
Automatic ejection of each last.
SPEC
x:330 y:130 z:90
UK 13 / US 14 / EU 49
8,000 lasts per year
72 lasts
STL
FyousFoam Polyurethane
280kg/m3
46,148
1.2mm
2mm
+-0.1mm
Working volume (mm)
Approx. max last size
Annual capacity
Max automated batch
Compatible files
Material compatibility
Material density
Pin quantity
Pin diameter
Pin pitch
Pin Z axis repeatability
PolyMorphic Manufacturing for the Dental Industry
The printed model problem exists throughout modern orthodonic and dental labs, locking technicians into 3D prints that use costly resin and end up in landfill. PolyMorphic Pressure Forming is a world's first, replacing printed models with our proprietary reconfigurable moulding technology.
Greater efficiencies in time, material and cost.
The proven performance of pressure forming combined with the infinite flexibility of our proprietary PolyMorphic technology. A transformational leap forward in dental manufacturing efficiency.
01
Cut Costs
PolyMorphic Pressure Forming is an end-to-end resin-free process, unlocking major savings on consumables.
02
Reduce Waste
Replace your single-use models with fully digital version that come to life through shape-shifting PolyMorphic technology.
03
Increase Automation
No model to handle frees up labour to deploy elsewhere.
04
Proven Quality
Pressure formed appliances are accurate and reliable. Now they're sustainable too.
Increase Automation
Seamless integration into your existing workflow with no printing required. Simply load your digital files then collect your tray.
Reduce Waste
1 machine replaces millions of printed models. Zero resin. Zero printing. Go straight from digital case file to pressure forming.
Precise Appliances
High density 5-sided pin tools achieve ultimate accuracy for patient satisfaction every time.
00
SPECS
FORMING AREA:
RESOLUTION:
SETUP TIME:
RECONFIGURATION SPEED:
CONTROL SYSTEM:
APPLICATIONS:
330MM X 200MM x 130mm
1.5MM PIN PITCH
<5 MIN
10min per mould
FYOUS 0SV2
orthotics, medical, moulds
05
Low Waste Workflow
Reduce labor, material, and energy waste with streamlined processes.
06
Production Scalability
Easily expand output on demand while maintaining efficiency.
Uses and Applications.
Workholding
Deliver parts up to 10x faster than traditional tooling or wax-room methods.
Composites
Automated, configurable systems support lights-out, uninterrupted production.
Vacuum Forming
Begin production immediately with tool-free forming and no mould preparation.
Technical Specifications
Inside the Machine
Greater efficiencies in time, material and cost.
Increase Automation
Ready to integrate into your workflow with no printing required. Simply load your digital files then collect the tray.
Reduce Waste
1 machine replaces millions of printed models. Zero resin. Zero printing. Go straight from digital case file to pressure forming.
Precise Appliances
High density 5-axis pin tools enable accurate forming for every case.
The proven performance of pressure forming combined with the infinite flexibility of our proprietary PolyMorphic technology. A transformational leap forward in dental manufacturing efficiency.
bottom of page