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Uses and Applications.
Workholding
Deliver parts up to 10x faster than traditional tooling or wax-room methods.
Composites
Automated, configurable systems support lights-out, uninterrupted production.
Vacuum Forming
Begin production immediately with tool-free forming and no mould preparation.
Designed to deliver efficiencies in time, material and cost.



Fully Automated
Days of nonstop labour-free operation frees up your workforce.
Minimal Waste
Absolute material efficiency with no off-cuts, shavings or support structures.
Durable Parts
High density FyousFoam lasts perform like hardwood, only lighter.
Experience the power of material injection and the flexibility of PolyMorphic in a single machine.
Designed to deliver efficiencies in time, material and cost.
Experience the power of material injection and the flexibility of PolyMorphic in a single machine.

Fully Automated
Days of nonstop labour-free operation frees up your workforce.

Minimal Waste
Absolute material efficiency with no off-cuts, shavings or support structures.

Durable Parts
High density FyousFoam lasts perform like hardwood, only lighter.
Automated custom shoe last manufacturing.

Injection Moulding
Reimagine the possibilities with a machine that combines the power of injection moulding, and the flexibility of PolyMorphic.

Technical Specifications
Inside the Machine
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00
SPECS
FORMING AREA:
RESOLUTION:
SETUP TIME:
RECONFIGURATION SPEED:
CONTROL SYSTEM:
APPLICATIONS:
330MM X 200MM x 130mm
1.5MM PIN PITCH
<5 MIN
10min per mould
FYOUS 0SV2
orthotics, medical, moulds

WORKING STEPS
01
Batch load up to 72 unique last files via PinPoint.
02
PolyMorphic tools reconfigure to form the mould for each design.
03
FyousFoam material injection cures inside the mould to form the finished parts.
04
Automatic ejection of each last.
SPEC
x:330 y:130 z:90
UK 13 / US 14 / EU 49
8,000 lasts per year
72 lasts
STL
FyousFoam Polyurethane
280kg/m3
46,148
1.2mm
2mm
+-0.1mm
Working volume (mm)
Approx. max last size
Annual capacity
Max automated batch
Compatible files
Material compatibility
Material density
Pin quantity
Pin diameter
Pin pitch
Pin Z axis repeatability

01
Mass Customisation
Produce unique lasts more efficiently than ever.
02
Increase Capacity
Deliver higher quantities without increasing headcount.
03
Work Smarter
Streamline your workflow with greater automation.
04
On Demand
Cut lead times for custom footwear.
05
Low Waste Workflow
Reduce labor, material, and energy waste with streamlined processes.
06
Production Scalability
Easily expand output on demand while maintaining efficiency.

The Next Generation of Last Manufacturing
The PM-01 represents a major leap forward in shoe last production, enabling automated manufacturing of custom shapes and sizes. The PolyMorphic injection moulding machine is the first of its kind, enabling large batch uploads and days of autonomous production.
Watch How it Works
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