The Problem Imagine you have a highly intricate 3D-printed part, such as a custom-designed exhaust manifold. This part requires precise CNC machining on the mating face, which will connect to the rest of the exhaust system and must create a perfect seal. The challenge lies in how to securely hold this complex part for machining. Traditionally, this process would be time-consuming, expensive, and wasteful, particularly if it's a one-time job for a prototype. The Solution View

The problem Custom-fit protective face masks for sports are costly and uncommon outside professional levels due to several factors, primarily involving the manufacturing process, technological requirements, and the intricacies of 3D printing and scanning. The manufacturing of these masks begins with a detailed 3D scan of the athlete's face. This process captures precise facial dimensions to ensure a perfect fit, essential for both comfort and safety. High-resolution 3D scanne

The Problem Low volume production is expensive if not uneconomical in some cases. Fyous ran a case study comparing 3D printing and traditional mould making of an RC (Remote control) car body to PolyMorphic moulding. The part was printed in both MJF and FDM, and then a PolyMorphic mould was made for vacuum forming out of recycled plastic. FDM Machine: Bambu labs X1 Carbon Time: 7 hours Cooling & Post processing: 10 minutes Wastage: 50% Cost: £7 per part MJF Machine: HP5210 T