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DIAGNOSE

Design Together

We meet with you to uncover the limitations of your current setup and to understand your aspirations. We’ll work to understand where any bottlenecks occur, where waste is present and where you’re held back by the limitations of technology.

DISCOVER

Develop a Solution

With your goals front of mind, we engage in a research and development process, designing a PolyMorphic manufacturing solution that meets your specifications.

BUILD

Engineered to Excel

Once you have agreed on the machine configuration, our in-house Engineers bring it to life. Everything is designed and built in our Sheffield, UK factory where you’ll be invited for testing along the way.

BENEFIT

A New Era of Manufacturing

Following final signoff and delivery, you can begin to benefit from a more agile and adaptive production process that unlocks a smarter and more efficient path to commercial success.

Our Process

01

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DIAGNOSE

Design Together

We meet with you to uncover the limitations of your current setup and to understand your aspirations. We’ll work to understand where any bottlenecks occur, where waste is present and where you’re held back by the limitations of technology.

DISCOVER

Develop a Solution

With your goals front of mind, we engage in a research and development process, designing a PolyMorphic manufacturing solution that meets your specifications.

BUILD

Engineered to Excel

Once you have agreed on the machine configuration, our in-house Engineers bring it to life. Everything is designed and built in our Sheffield, UK factory where you’ll be invited for testing along the way.

BENEFIT

A New Era of Manufacturing

Following final signoff and delivery, you can begin to benefit from a more agile and adaptive production process that unlocks a smarter and more efficient path to commercial success.

Our Process

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How Peacocks Medical Group partnered

with Fyous to achieve radical efficiency.

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The Challenge

Orthopaedic footwear manufacturers face a long-standing problem: producing custom shoe lasts is labour-intensive, wasteful, and difficult to scale. Traditional CNC milling processes are subtractive by nature, and each shoe last requires significant manual input. Labour costs often make up as much as 80% of the total cost of production.

Peacocks Medical Group, a leader in orthopaedic footwear, felt held back by the limitations of existing technology. The production of bespoke shoe lasts, where precision and adaptability are critical, is limited by processes which are slow, manual, and wasteful; unable to scale for true mass customisation. They needed a new approach to enable business growth and further their commitment to being leaders of innovation in their industry.

The Partnership Approach

Recognising the potential of PolyMorphic Moulding as a solution, Fyous and Peacocks formed a technical partnership to solve this industry-wide problem. As a leader in innovation, Peacocks were keen play a critical role in the specification and design of their PolyMorphic Moulding machine to ensure it perfectly met the needs of all stakeholders and to ensure wider business-readiness for a smooth adoption.

During a formal 12 week Discovery period, Fyous engineers worked closely with Peacocks’ technical and operations teams to understand their current production environment in detail, and co-create the machine they needed to transform efficiency and unlock new business opportunities

The Solution

Every machine we build will be judged on measurable outcomes. For Peacocks, the priority was improving the speed and reliability of custom shoe last production. We therefore agreed requirements including:

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Speed Production of Lasts

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Automation

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Material Efficiency and Waste

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Robust Quality Standards for Output Parts

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Materials and Traceability Requirements 

The Impact

The benefits are clear for Peacocks. Rather than a labour-intensive and wasteful milling process, automated production will free up skilled technicians to focus on higher-value tasks.

This partnership shows how Fyous works: by immersing ourselves in an industry to thoroughly understand its challenges, we can co-create solutions that deliver serious impact.

Discover PolyMorphic for Your Company

We specialise in designing and building custom machines tailored to the unique needs of your business. Whether you’re aiming to improve production efficiency, automate a manual process, or create something that’s never been done before, we work closely with you to understand the problem, engineer a solution, and deliver a machine that fits seamlessly into your operation. From concept to commissioning, every system we build is engineered for performance, reliability, and the specific outcomes you need.

Wherever existing processes create waste, labour bottlenecks or barriers to scale, PolyMorphic Moulding can offer you a smarter and more flexible path forward.

Peacocks Medical Group are pioneering an entirely new approach to manufacturing in their industry; what problems do you need to solve?

Manufactured For You.

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Contact Details

General Inquiries
support@fyous.com

Office
30 Oak St, Heeley, Sheffield,
S8 9UB

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